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Ester Cure Alkaline Phenolic Resin

A low-nitrogen, low-sulphur alkaline phenolic binder engineered for steel, stainless steel and manganese steel no-bake moulding — built for low odor, clean strip-off and repeatable strength, batch after batch.

Product Overview

Engineered for the demands of steel casting

Ester Cure Alkaline Phenolic (APNB) is a two-component, water-based no-bake binder system — a modified alkaline phenolic resole (Part I) cured with a liquid ester co-reactant (Part II). Unlike acid-catalysed no-bake systems, it cures under alkaline conditions, which keeps nitrogen and sulphur content low and makes it a preferred choice wherever pinhole and gas-related defects need to be tightly controlled.

At BR Chemicals, every batch of our Alkaline Phenolic Ester-Cured resin runs through in-house testing for viscosity, solid content and reactivity before dispatch, so your moulding floor gets the same bench life and strip time on shipment after shipment.

Low-N
Nitrogen Content
Low-S
Sulphur Content
H₂O
Water Based System
24H
Query Response Time
Why This Grade

Built for clean, defect-free steel casting

An alkaline-cured system chosen where fume control, casting finish and alloy sensitivity matter most.

01

Low Odor & Smoke

No acidic fumes at mixing or pouring — a noticeably cleaner moulding floor compared to acid-cured phenolic systems.

02

Steel-Grade Purity

Low nitrogen and sulphur levels reduce pinhole risk — suited to steel, stainless steel and manganese steel castings.

03

Consistent Strength

Predictable tensile and compressive strength development for dimensionally accurate, defect-free castings.

04

Clean Strip-Off

Controlled cure profile supports easy shakeout without compromising green or cured strength.

Where It Performs

Applications

  • ✓ No-bake moulding for steel & stainless steel castings
  • ✓ Manganese steel casting production
  • ✓ Foundries requiring low-fume, low-odor working conditions
  • ✓ Applications sensitive to nitrogen/sulphur pickup
  • ✓ Pattern shops needing consistent, repeatable bench life
  • ✓ General & precision engineering castings
Technical Snapshot

What makes up the system

Part I

Alkaline Phenolic Resole

Water-based, alkaline (above pH 7) modified phenolic resole resin — the base binder component.

Part II

Liquid Ester Co-Reactant

Controls cure speed and gel time — grade selection lets you dial in bench life for your process.

Result

No-Bake Sand Binder

A self-setting mould/core system with clean release, low emissions and dependable strength.

Typical Properties

Technical Data

PropertyTypical Value
AppearanceDark brown liquid resin
NatureAlkaline phenolic resole (Part I)
Curing AgentLiquid organic ester (Part II)
Solid Content45% – 65% (grade dependent)
Viscosity50 – 300 mPa·s (grade dependent)
pHAbove 7 (alkaline)
StorageCool, dry, shaded area; limited shelf life

*Values vary by grade and application. Contact our technical team for the datasheet matching your alloy and process.

Get In Touch

Get the right APNB grade for your foundry

Share your alloy, casting process and grade requirement — our technical team will follow up with a formulation recommendation and pricing within 24 hours.